Auto parts, aircraft high-speed rail case
Automatically heating oven of Auto interior flax
ⅠMain technical parameters of automatic heating oven for automobile interior flax
1、Production process: product: ECOCOR board, size: W1100*D880mm;Production process: ECOCOR plate drying in the oven for 5 minutes, to 200 ' 3 ℃, feeding rhythm is 45 to 50 seconds;Feeding method: hand-set feeding method, and feeding method: mechanical hand;
2、Dimension：L4050*W1820*H2740mm；
3、Inner size：L1180*W1200*H1400mm；
4、temperature range: room temperature ~ ' 250 ℃ (arbitrary temperature constant temperature), intervals of 1 ℃
can be set up;
5、the precision of the instrument ：±0.1℃；
6、Temperature fluctuation：±1℃
7、temperature uniformity: ' 3 ℃ (constant temperature condition, no-load test), the current process for product surface temperature of 200±3 ℃, can be adjusted according to the following process:
8、Heating rate：Heat up to 210℃25minutes；
9、Shell temperature: no more than the environment temperature ' 10 ℃;
10、Power supply: three-phase five-wire system, 380V, 50HZ;
11、Gross power：100KW；
ⅡThe structural features of automobile interior decoration flax automatically heating oven
1、Shell material: made by bending and welding of 1.5mm thick Q235 cold rolled steel sheet (with best strength, plasticity and welding comprehensive performance);
2、Inner material: made of 1.5mm thick SUS304 stainless steel mirror plate to keep the inner clean and free of dust, rust and corrosion.
3、Foot cup: equipped with adjustable foot cup, which is convenient to adjust the height and level of the chamber, and equipped with universal moving casters, which is convenient to move;
4、Automatic door: the feeding side is equipped with automatic sliding door, with "L" shape sliding rail on and off, which is automatically opened by PLC control;
5、the cooling system: the top is equipped with two 1.5 kw cooling fan, one inlet 1 exhaust, 30 minutes from the 210 ' 3 ℃ cooling to near room temperature (10 ℃ higher than room temperature).
Ⅲ The control system of Automatic heating oven for automobile interior flax sheet
1、Air motor: 2 Siemens 1.5kw air motor;
2、Air wheel: 2 pieces of 12 inch stainless steel air wheel;
3、Control electric chamber: the control electric chamber is located at the right part. The electric panel is easy to operate, simple and easy to maintain.
4、Control of heating tube: SCR power regulator is adopted to control the output heat pipe of each group with the steady transfer current;
5、Temperature sensor: omron 3-meter standard, k-type thermocouple;
6、 Others: the control appliances all adopt schneider and omron brands.
Ⅳ Special requirements for auto interior decoration flax automatic heating oven
1.The required heating time of parts in drying: 300 S, and the processing cycle of injection molding equipment is 45 to 50 seconds, that is, the mechanical arm of injection molding equipment will take
the heated ECOCOR plate from the oven approximately every 45 to 50 seconds (two pieces at a time, one for each side).
2.The parts stay in a hot oven about 5 minutes, heated to 200 ' 3 ℃, and then robots make requests to the injection molding equipment, robots using claws removed two parts (a) on left and to the injection molding equipment.
3.The injection molding machine needs to request signal support of the hot oven
4.The feeding direction: from down eight transmission device integration in a chain hoist system so that we can get about 6 minutes of heating time, meet the requirements of ECOCOR plate, namely in 210 ± 3 ℃ in the oven for 6 minutes heated to 200± 3 ℃
5.Each part of the uniform temperature in the oven temperature control in less than 5 ℃, high temperature alarm
6.The oven is heated by hot air
7.The oven must be equipped with safety measures to prevent local overheating and fire, and the ECOCOR board will burn at over 220 degrees
8.The oven shall be equipped with a dusting device to avoid the accumulation of fiber and other materials in the oven
9.Ensure the motion accuracy. Within the specified time, the movement distance of the feeding device is fixed, and the time and distance can be displayed and adjusted visually on the touch screen
10.Feeding device adopts rigid connection to ensure accurate transmission position of ECOCOR plate
11.When it is not heated, the hot air from the oven will be quickly removed to achieve rapid cooling and cool to room temperature for 30 minutes
12.Avoid heat and other forms of environmental pollution
13.The driving device can prevent the wall of the furnace from being scraped by ECOCOR in the process of driving
14.All parts in the high temperature zone are made of high temperature resistant materials
15.The fan shall not be transferred to the heating system. After the heating stops, the fan shall continue to operate and fall to the indoor temperature
16.Ammeter is available on the control panel.
17.Parts shall be positioned on the transmission device to ensure that the operator places the parts in the same position each time
18.Reduce the floor space as far as possible under the use conditions
Ⅴ Safety design of auto interior decoration flax automatically heating oven
1.The upper mold locks the system, and the packaging upper mold will not fall suddenly
2.grating
3.Safety doors for maintenance
4.Safety door linkage
5.All power points must be able to be locked down
6. Warning signs shall be provided in the danger area
